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Guide

Understanding AdBlue®: What It Is and Why Your Fleet Needs It

March 2023
5 min read

If you operate a modern diesel fleet, you've likely heard of AdBlue®. But what exactly is it, and why has it become essential for diesel vehicles? This comprehensive guide explains everything you need to know about AdBlue® and its critical role in reducing emissions.

What is AdBlue®?

AdBlue® (also known as Diesel Exhaust Fluid or DEF) is a high-purity solution composed of 32.5% urea and 67.5% deionized water. Despite common misconceptions, it's not a fuel additive—AdBlue® is stored in a separate tank and is never mixed with diesel fuel.

The name "AdBlue®" is a registered trademark of the German Association of the Automotive Industry (VDA), and it represents a standardized product that meets strict ISO 22241 specifications. This ensures consistent quality and performance across all manufacturers.

How Does AdBlue® Work?

AdBlue® works with Selective Catalytic Reduction (SCR) technology—an advanced emissions control system installed in modern diesel engines. Here's the process:

1

Injection

AdBlue® is injected into the exhaust stream before it reaches the SCR catalyst.

2

Chemical Reaction

The heat converts AdBlue® into ammonia (NH₃), which reacts with harmful nitrogen oxides (NOx).

3

Conversion

NOx emissions are converted into harmless nitrogen (N₂) and water vapor (H₂O).

4

Clean Exhaust

The result? Up to 90% reduction in NOx emissions, helping meet strict environmental standards.

Why Your Fleet Needs AdBlue®

Legal Compliance

Most modern diesel vehicles (Euro 4, Euro 5, Euro 6, and equivalent Australian standards) are legally required to use AdBlue®. Operating without it can result in fines and vehicle de-registration.

Engine Performance

Modern diesel engines are designed to work with SCR systems. Running out of AdBlue® will trigger warnings, and eventually, the vehicle will enter "limp mode" or refuse to start until the tank is refilled.

Warranty Protection

Using non-compliant or contaminated AdBlue® can damage your SCR system, leading to costly repairs that may not be covered under warranty. Always use ISO 22241-certified product.

Environmental Responsibility

Nitrogen oxides contribute to smog, acid rain, and respiratory problems. Using AdBlue® significantly reduces your fleet's environmental impact and demonstrates corporate responsibility.

Common Questions About AdBlue®

How much AdBlue® does my fleet use?

Typically, AdBlue® consumption is approximately 3-6% of diesel fuel consumption. For example, if your vehicle uses 100 liters of diesel, you'll need 3-6 liters of AdBlue®. Consumption varies based on engine type, load, driving conditions, and emissions standards.

What happens if I run out of AdBlue®?

Your vehicle will warn you when AdBlue® levels are low. If you completely run out, most modern vehicles will limit engine power (limp mode) or prevent the engine from restarting after shutdown. It's designed this way to ensure emissions compliance—so always keep your AdBlue® tank topped up.

Does AdBlue® have a shelf life?

Yes. When stored correctly (between 0-30°C, away from direct sunlight, in sealed containers), AdBlue® typically has a shelf life of 12-18 months. Higher temperatures accelerate degradation. Always check the manufacturing date and use older stock first.

Can I use any brand of AdBlue®?

As long as the product is ISO 22241-certified and VDA-licensed, it will meet the required purity standards. At EZ Fluid Solutions, all our AdBlue® is manufactured to these strict specifications with full NATA laboratory testing and certification of analysis provided.

Key Takeaways

  • AdBlue® is a 32.5% urea solution that works with SCR systems to reduce NOx emissions by up to 90%
  • It's legally required for most modern diesel vehicles and essential for warranty protection
  • Typical consumption is 3-6% of diesel fuel usage
  • Always use ISO 22241-certified product to protect your SCR system
  • Running out of AdBlue® will trigger warnings and eventually limit vehicle operation
Premium Quality AdBlue®

Need Quality AdBlue® for Your Fleet?

EZ Fluid Solutions supplies ISO 22241-certified, VDA-licensed AdBlue® with full NATA testing. Available in 10L bottles, IBCs, or bulk delivery across Queensland.