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Seasonal

Summer AdBlue® Management: Protecting Quality in Australian Heat

January 2025
7 min read

Heat is AdBlue®'s biggest enemy. While freezing gets more attention, high temperatures cause far more quality problems in Australia. Victorian summers regularly exceed AdBlue®'s optimal storage range, accelerating degradation and reducing shelf life. This guide shows you how to protect your investment during hot weather.

Why Heat is the Real Problem

Optimal Storage: 0-30°C

Above 30°C, AdBlue® quality deteriorates rapidly

Unlike freezing (which doesn't damage AdBlue®), heat causes permanent chemical breakdown of urea. Once degraded, the product cannot be "fixed" and must be disposed of properly.

18 months

Shelf life at 10-25°C

12 months

Shelf life at 25-30°C

6 months

Shelf life above 30°C

Summer Temperatures in Victoria

Victorian summers can be extreme, particularly during heatwaves:

Extreme Heat Areas

  • • Northern Victoria (Mildura, Swan Hill, Echuca)
  • • Western Victoria (Horsham, Warrnambool inland)
  • • Regular 35-40°C+ days in summer
  • • Heatwaves can reach 45°C+
  • • Direct sun on metal tanks: 50-60°C+

Moderate Heat Areas

  • • Melbourne metro & suburbs
  • • Geelong & Ballarat
  • • Coastal regions
  • • Typical summer: 25-35°C
  • • Still exceeds 30°C regularly

What Heat Does to AdBlue®

Chemical Breakdown

High temperatures cause urea to decompose into ammonia and other byproducts. This changes the concentration, reduces effectiveness, and can damage SCR systems.

Evaporation & Concentration Changes

Water evaporates faster than urea, increasing urea concentration beyond the required 32.5%. This throws off the precise balance needed for SCR systems.

Crystallization Risk

Repeated heating and cooling cycles, combined with evaporation, can cause crystals to form. These crystals clog injectors and damage pumps.

Product Waste

Degraded AdBlue® must be replaced, costing you money. In bulk storage, a full 5,000L tank going bad represents significant financial loss.

Essential Summer Storage Strategies

1. Indoor Storage (Best Option)

Store all AdBlue® containers indoors in climate-controlled or insulated facilities. Even uninsulated sheds offer significant protection from direct sunlight.

  • Reduces temperature by 10-15°C compared to direct sun
  • Protects from UV degradation
  • Ideal for 10L bottles, IBCs, and smaller bulk tanks

2. Shade Structures for Outdoor Tanks

If outdoor storage is unavoidable, install shade structures over bulk tanks. Even simple shade cloth can reduce tank temperature by 20°C+.

  • Shade sails or pergolas
  • Purpose-built tank shelters
  • Position tanks on south side of buildings (less sun exposure)

3. Light-Colored Tanks

Choose white or light blue tanks instead of dark colors. Light colors reflect heat rather than absorbing it.

  • White tank in sun: ~40-45°C
  • Dark/black tank in sun: ~55-65°C

4. Tank Insulation

Insulation blankets or foam wrapping reduces temperature fluctuations in both summer and winter.

  • Keeps tank cooler during the day
  • Maintains temperature overnight
  • Particularly effective when combined with shade

5. Increase Stock Rotation

Order smaller quantities more frequently in summer. Fresh product that gets used quickly has less time to degrade.

  • Winter: Monthly bulk deliveries acceptable
  • Summer: Consider bi-weekly or weekly deliveries

6. Keep Containers Sealed

Evaporation accelerates in heat. Always seal containers immediately after use. Check bulk tank caps and seals regularly.

Signs of Heat-Damaged AdBlue®

Inspect your AdBlue® regularly during summer. Do not use if you notice:

  • Strong ammonia odor: Sign of urea breakdown
  • Cloudiness or discoloration: Should be clear to slightly yellow
  • Visible crystals or sediment: Chemical degradation has occurred
  • Product beyond shelf life: Especially if stored in heat
  • Increased viscosity: Product feels thicker than normal

Key Takeaways

  • Heat above 30°C is far more damaging than cold to AdBlue® quality
  • Victorian summers regularly exceed optimal storage temperatures
  • Store indoors or under shade structures—avoid direct sunlight at all costs
  • Light-colored tanks reflect heat better than dark tanks
  • Order smaller quantities more frequently in summer months
  • Inspect regularly for ammonia smell, cloudiness, or crystals
  • Heat-damaged AdBlue® cannot be recovered and must be replaced
Quality Guaranteed Year-Round

Fresh AdBlue® Delivered to Beat the Heat

EZ Fluid Solutions delivers fresh, ISO 22241-certified AdBlue® with frequent summer deliveries to ensure you always have quality product. We can advise on storage solutions for Victoria's hot weather.